Prosol Yellow & Black Plastic Barrier Chain (6mm) | EV Safety Chain
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Product Overview
The Prosol Yellow & Black Plastic Barrier Chain is a high-visibility, professional-grade safety demarcation tool designed for busy automotive workshops and collision centres. When working on High-Voltage Electric Vehicles (EVs), open pits, or designated MOT bays, it is a strict health and safety requirement to physically barrier off the hazardous area to protect unauthorized staff and customers.
Constructed from durable, lightweight polypropylene, this 6mm gauge chain features the universally recognized yellow and black hazard warning colour scheme. It is engineered to integrate perfectly with standard shop barrier posts, traffic cones, and wall hooks. Because it is plastic, it is non-conductive, making it the safest choice for stringing up perimeters around live high-voltage electric and hybrid vehicles during critical teardowns.
Key Features
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High-Visibility Hazard Colours: The alternating yellow and black colorway is the industry standard for highlighting physical hazards, restricted access zones, and high-voltage work areas.
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Non-Conductive Material: Made entirely of durable polypropylene plastic, ensuring there is zero risk of electrical conductivity if the chain accidentally contacts a live high-voltage EV component or wiring.
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Customizable Lengths: Available in three distinct, pre-cut lengths (5m, 12.5m, and 25m reels) to suit everything from a single repair bay to a massive multi-vehicle quarantine zone.
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Signage Ready: The 6mm link thickness is perfectly sized to support hanging safety warnings, such as the Prosol Barrier Chain Signs (BCS3277) included in their EV Warning Sign Packs.
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Durable & Weatherproof: The UV-stabilized plastic construction will not rust, corrode, or fade, making it suitable for both indoor workshop use and outdoor vehicle quarantine lots.
Technical Specifications
| Property | Specification |
| Brand / Manufacturer | Prosol UK |
| Product Name | Plastic Barrier Chain – Yellow & Black |
| Part Number (5m Length) | BCY3255 |
| Part Number (12.5m Length) | BCY3212 |
| Part Number (25m Length) | 3215BCY |
| Link Diameter (Thickness) | 6 mm |
| Individual Link Dimensions | approx. 35mm (L) x 20mm (W) |
| Material | Durable Polypropylene Plastic |
Ideal Use Cases & Applications
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EV Quarantine Zones: The absolute best physical barrier to string around a compromised or crashed Electric Vehicle to keep untrained staff away from potential high-voltage leaks or thermal runaway risks.
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Active EV Battery Service: Used to block off a single repair bay while a technician drops an EV battery pack, visually communicating that live voltage is exposed.
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MOT & Pit Demarcation: Essential for stringing across open inspection pits, brake testing rollers, or MOT bays when they are not actively in use to prevent fall hazards.
Common Questions (FAQs)
Q: Which length should I buy for a single vehicle repair bay?
A: A 5-meter (BCY3255) chain is usually sufficient to block off the front entrance of a single standard repair bay. If you need to establish a full 360-degree perimeter around a vehicle in the centre of the shop, the 12.5m (BCY3212) or 25m (3215BCY) options are recommended.
Q: Can I cut this chain to fit my specific stanchion posts?
A: Yes. Because it is made of polypropylene plastic, you can easily use heavy-duty snips, wire cutters, or a hacksaw to cut the chain to the exact custom length your shop layout requires.
Q: Is this chain safe to use around open electrical currents?
A: Yes. Unlike heavy steel chains, this plastic barrier chain is 100% non-conductive, making it the safest option for EV workstations and high-voltage diagnostic bays.
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